1. 制(zhi)定標準的意義


   GB/T 30584-2014為首次制定,主編(bian)單位為衡陽華菱鋼管有限公司。


   液(ye)壓(ya)履(lv)(lv)帶式(shi)起重(zhong)(zhong)(zhong)機(ji)(ji)是(shi)一種(zhong)工(gong)程、建(jian)筑施工(gong)用(yong)(yong)自行(xing)式(shi)起重(zhong)(zhong)(zhong)機(ji)(ji),是(shi)工(gong)程機(ji)(ji)械中技術含(han)量(liang)(liang)高(gao)(gao),制造工(gong)藝復雜(za),具有獨特性(xing)能的(de)(de)起重(zhong)(zhong)(zhong)作業產(chan)品,它具有起重(zhong)(zhong)(zhong)能力大,轉彎半(ban)徑小,可吊(diao)重(zhong)(zhong)(zhong)行(xing)走,履(lv)(lv)帶對地面(mian)比壓(ya)小,對環(huan)境要求低,作業穩定性(xing)好(hao),桁架(jia)組(zu)合(he)(he)可自由更換(huan)等特點(dian),廣泛應用(yong)(yong)于(yu)搭建(jian)橋梁、安(an)(an)裝發(fa)電(dian)設備、安(an)(an)裝煉油設備、架(jia)設風力發(fa)電(dian)機(ji)(ji)組(zu)以及建(jian)設海上工(gong)作平(ping)臺(tai)等施工(gong)項(xiang)目。近年來(lai),隨著(zhu)我國(guo)基礎設施建(jian)設的(de)(de)加強,國(guo)內履(lv)(lv)帶起重(zhong)(zhong)(zhong)機(ji)(ji)市場得到了持(chi)續、快速壯(zhuang)大。據資(zi)料統計我國(guo)每年銷量(liang)(liang)國(guo)內加進口的(de)(de)液(ye)壓(ya)履(lv)(lv)帶式(shi)起重(zhong)(zhong)(zhong)機(ji)(ji)在500臺(tai)以上。作為(wei)液(ye)壓(ya)履(lv)(lv)帶式(shi)起重(zhong)(zhong)(zhong)機(ji)(ji)一個重(zhong)(zhong)(zhong)要部件的(de)(de)組(zu)合(he)(he)臂架(jia),是(shi)承載關鍵部位,由3~12m的(de)(de)無縫鋼(gang)管(guan)焊接組(zu)合(he)(he)而(er)成,最大吊(diao)重(zhong)(zhong)(zhong)能力達(da)350~1200t,吊(diao)重(zhong)(zhong)(zhong)高(gao)(gao)度可達(da)226m,最大工(gong)作半(ban)徑可達(da)160m以上。起重(zhong)(zhong)(zhong)機(ji)(ji)臂架(jia)管(guan)要求鋼(gang)管(guan)高(gao)(gao)強度、高(gao)(gao)韌性(xing),良好(hao)的(de)(de)焊接性(xing)能。本標準發(fa)布后,對于(yu)鋼(gang)管(guan)的(de)(de)推(tui)廣應用(yong)(yong),規(gui)范(fan)鋼(gang)管(guan)的(de)(de)生產(chan)和驗收(shou),提升產(chan)品質量(liang)(liang)具有重(zhong)(zhong)(zhong)要意義。


2. 主要技術(shu)內容


   按(an)起重(zhong)(zhong)機(ji)起重(zhong)(zhong)噸(dun)位(wei)(wei)及(ji)使用(yong)部位(wei)(wei),鋼(gang)管(guan)強度(du)(du)(du)可(ke)分(fen)為(wei)450MPa、770MPa和(he)890MPa。其(qi)中450MPa級(ji)主要(yao)用(yong)于臂(bei)(bei)梁(liang)(liang)腹(fu)桿(gan),770MPa級(ji)則主要(yao)用(yong)于起重(zhong)(zhong)噸(dun)位(wei)(wei)為(wei)400t以下的(de)主臂(bei)(bei)梁(liang)(liang),而(er)890MPa級(ji)用(yong)于起重(zhong)(zhong)噸(dun)位(wei)(wei)為(wei)400t以上的(de)主臂(bei)(bei)梁(liang)(liang)。鋼(gang)的(de)牌號由代表起重(zhong)(zhong)機(ji)臂(bei)(bei)架的(de)“臂(bei)(bei)”“架”漢語拼音首(shou)位(wei)(wei)大寫(xie)字母和(he)規定(ding)最小下屈服強度(du)(du)(du)或塑性(xing)延伸(shen)強度(du)(du)(du)數值兩部分(fen)組成。熱軋(擠(ji)壓(ya)、擴)鋼(gang)管(guan)壁厚(hou)允許(xu)偏(pian)差(cha)為(wei)S%s冷拔(軋)鋼(gang)管(guan)壁厚(hou)允許(xu)偏(pian)差(cha)為(wei)±10%S。每米彎曲度(du)(du)(du)應不大于1.5mm,全長彎曲度(du)(du)(du)不大于鋼(gang)管(guan)長度(du)(du)(du)的(de)0.10%,且不超過(guo)10mm。鋼(gang)的(de)冶煉除經(jing)過(guo)爐外精煉外,還應經(jing)真空脫氣處理(li)。BJ450鋼(gang)管(guan)以正火狀(zhuang)(zhuang)態或調質狀(zhuang)(zhuang)態交貨,BJ770、BJ890鋼(gang)管(guan)以調質狀(zhuang)(zhuang)態交貨。力學(xue)性(xing)能(neng)包括(kuo)拉伸(shen)和(he)沖(chong)擊,其(qi)中抗拉強度(du)(du)(du)規定(ding)了最小和(he)最大值,沖(chong)擊試驗(yan)溫(wen)度(du)(du)(du)為(wei)-20℃。超聲檢測(ce)驗(yan)收(shou)等級(ji)為(wei)L3,或漏(lou)磁檢測(ce)驗(yan)收(shou)等級(ji)L3,或渦(wo)流檢測(ce)驗(yan)收(shou)等級(ji)B。渦(wo)流或漏(lou)磁探(tan)傷時,鋼(gang)管(guan)每端(duan)剩磁不大于20Gs。


3. 國內(nei)外(wai)標準對比及標準水平


   和國(guo)(guo)外(wai)(wai)《機械(xie)結構用合金鋼鋼管》(JIS G 3441-2004)、《非合金結構鋼、細晶粒結構鋼熱軋(ya)鋼管第(di)1部分(fen):技(ji)(ji)術交貨(huo)條(tiao)件》(EN 10210-1:2006)、《用于機械(xie)和一般工程(cheng)用途的無縫鋼管交貨(huo)技(ji)(ji)術條(tiao)件第(di)1部分(fen)非合金和合金鋼管》(EN 10297-1:2003)等相(xiang)關標(biao)準(zhun)(zhun)(zhun)相(xiang)比,本標(biao)準(zhun)(zhun)(zhun)熱管的外(wai)(wai)徑偏差(cha)與國(guo)(guo)外(wai)(wai)標(biao)準(zhun)(zhun)(zhun)一致,壁(bi)厚(hou)(hou)偏差(cha)嚴(yan)(yan)于三個國(guo)(guo)外(wai)(wai)標(biao)準(zhun)(zhun)(zhun);長度(du)(du)允(yun)許偏差(cha)與EN10210-1和EN10297-1相(xiang)當,但嚴(yan)(yan)于JIS G3441;彎曲度(du)(du)嚴(yan)(yan)于國(guo)(guo)外(wai)(wai)標(biao)準(zhun)(zhun)(zhun);不(bu)圓(yuan)度(du)(du)、壁(bi)厚(hou)(hou)不(bu)均嚴(yan)(yan)于國(guo)(guo)外(wai)(wai)標(biao)準(zhun)(zhun)(zhun);化(hua)學成分(fen)、交貨(huo)狀態(tai)、力學性能(neng)、沖擊吸收能(neng)量(liang)、無損(sun)檢(jian)測、端頭(tou)外(wai)(wai)形、表面質量(liang)等要求嚴(yan)(yan)于國(guo)(guo)外(wai)(wai)標(biao)準(zhun)(zhun)(zhun)。本標(biao)準(zhun)(zhun)(zhun)水平為國(guo)(guo)際(ji)先進(jin)水平。