鎢(wu)(wu)極(ji)(ji)(ji)(ji)惰性氣(qi)(qi)體(ti)保(bao)護(hu)電(dian)(dian)弧(hu)(hu)焊(han)(han)(tungsten inert gas welding,TIG),從屬于GTAW中(zhong)(zhong)的(de)(de)非(fei)熔(rong)化(hua)極(ji)(ji)(ji)(ji)惰性氣(qi)(qi)體(ti)保(bao)護(hu)焊(han)(han),焊(han)(han)接(jie)時(shi)(shi)鎢(wu)(wu)極(ji)(ji)(ji)(ji)只(zhi)起(qi)導電(dian)(dian)作(zuo)用(yong),不(bu)作(zuo)填(tian)充(chong)金(jin)屬(不(bu)熔(rong)化(hua)),如圖4-30所(suo)示。根據保(bao)護(hu)氣(qi)(qi)體(ti)的(de)(de)不(bu)同,分為鎢(wu)(wu)極(ji)(ji)(ji)(ji)氬弧(hu)(hu)焊(han)(han)和(he)鎢(wu)(wu)極(ji)(ji)(ji)(ji)氦(hai)弧(hu)(hu)焊(han)(han)。焊(han)(han)接(jie)時(shi)(shi),惰性氣(qi)(qi)體(ti)氬氣(qi)(qi)或氦(hai)氣(qi)(qi)(Ar或He)通過焊(han)(han)槍或其(qi)他裝置(zhi)加入焊(han)(han)接(jie)區(或待焊(han)(han)區),鎢(wu)(wu)極(ji)(ji)(ji)(ji)與被(bei)焊(han)(han)工件(jian)之間通電(dian)(dian)產(chan)(chan)(chan)生(sheng)(sheng)(sheng)電(dian)(dian)弧(hu)(hu),電(dian)(dian)弧(hu)(hu)在惰性氣(qi)(qi)體(ti)的(de)(de)氣(qi)(qi)氛中(zhong)(zhong)燃燒(shao)。氬氣(qi)(qi)或氦(hai)氣(qi)(qi)(Ar或He)在焊(han)(han)接(jie)過程(cheng)中(zhong)(zhong)與鎢(wu)(wu)極(ji)(ji)(ji)(ji)、焊(han)(han)件(jian)、填(tian)充(chong)焊(han)(han)絲不(bu)發生(sheng)(sheng)(sheng)任(ren)何化(hua)學、冶金(jin)作(zuo)用(yong)、惰性氣(qi)(qi)體(ti)保(bao)護(hu)焊(han)(han)的(de)(de)顯著特點(dian)是電(dian)(dian)弧(hu)(hu)燃燒(shao)穩定,能有效地隔絕周圍空氣(qi)(qi),使(shi)(shi)熔(rong)池、填(tian)充(chong)絲不(bu)被(bei)氧化(hua)和(he)氮(dan)化(hua),因而能獲得高質量(liang)焊(han)(han)縫,且能進行全位置(zhi)焊(han)(han)接(jie)。但鎢(wu)(wu)極(ji)(ji)(ji)(ji)所(suo)通過的(de)(de)電(dian)(dian)流(liu)密(mi)度受到(dao)限制,若通過電(dian)(dian)流(liu)密(mi)度太(tai)大,鎢(wu)(wu)極(ji)(ji)(ji)(ji)會燒(shao)損,使(shi)(shi)焊(han)(han)縫金(jin)屬產(chan)(chan)(chan)生(sheng)(sheng)(sheng)夾鎢(wu)(wu)缺欠。由于鎢(wu)(wu)極(ji)(ji)(ji)(ji)氬弧(hu)(hu)焊(han)(han)電(dian)(dian)弧(hu)(hu)能量(liang)密(mi)度低,也(ye)不(bu)能獲得較大的(de)(de)熔(rong)深和(he)較高的(de)(de)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)率。采用(yong)鎢(wu)(wu)極(ji)(ji)(ji)(ji)氦(hai)弧(hu)(hu)焊(han)(han)時(shi)(shi),使(shi)(shi)用(yong)與鎢(wu)(wu)極(ji)(ji)(ji)(ji)氬弧(hu)(hu)焊(han)(han)同樣的(de)(de)電(dian)(dian)流(liu)密(mi)度,鎢極氦弧焊的電弧電壓較高,電弧熱功率高。氦氣作為熱能的載體,它的熱傳導能比氬氣約大9倍。這樣,就有大量的熱能輸送到焊接熔池中去,從而獲得較大的熔深和得到較高的生產率。但是氦氣來源較為困難,價格比氬氣高20~30倍、同時氦氣的密度比氬氣小,要達到同樣的保護效果,氦氣的消耗量高出很多,所以氨弧焊成本很高。焊接薄的和中等厚度的奧氏體型不銹鋼板(ban)一般極少采用,只有在焊接關鍵焊件時才使用氦弧焊。

鎢(wu)極氬(ya)弧焊(han)時,母(mu)材金屬(shu)加熱(re)特(te)點(dian)(主要指能(neng)量密(mi)度和熱(re)功率大小(xiao))介于氣焊(han)和焊(han)條(tiao)電(dian)(dian)弧焊(han)之間,在很小(xiao)的焊(han)接(jie)(jie)電(dian)(dian)流(≤10A)下(xia),電(dian)(dian)弧仍可穩(wen)定燃燒,特(te)別(bie)適(shi)于焊(han)接(jie)(jie)薄件(jian)或超薄件(jian)奧(ao)氏體型不(bu)銹(xiu)鋼的焊(han)接(jie)(jie)構件(jian)。鎢(wu)極氬(ya)弧焊(han)時能(neng)清晰地觀察到焊(han)接(jie)(jie)熔池和熔透情況、因(yin)此,在要求保(bao)證焊(han)透及(ji)要求背面成形的情況下(xia),單面焊(han)采(cai)用(yong)(yong)內壁(或背面)通氬(ya)氣的鎢(wu)極氬(ya)弧打底(di)焊(han)的方法,在國內外已得到普遍應用(yong)(yong)。鎢(wu)極氬(ya)弧焊(han)采(cai)用(yong)(yong)的填充絲為(wei)裸(luo)焊(han)絲,在施焊(han)過程中(zhong),不(bu)會產(chan)生飛(fei)濺(jian)、焊(han)縫(feng)成形美觀,焊(han)縫(feng)上不(bu)存(cun)在渣殼,焊(han)后(hou)不(bu)需(xu)清理。
鎢極氬弧焊電弧的熱功率低,焊接速度相對其他電弧焊而言比較小,由于奧氏體不銹鋼(gang)管導熱能力較差,如鎢極氬弧焊的焊接速度很慢時、會導致焊接接頭冷卻速度緩慢,在400~800℃的危險溫度區間停留時間較長,會影響焊接接頭耐腐蝕能力(包括晶間腐蝕和均勻腐蝕)。

